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五金沖壓連續模的帶料運用和功能!

2023-05-13 00:00:00

一.五金沖(chong)壓各種連續模帶料形式運(yun)用:


1.單側帶料式:


廣泛運(yun)用(yong)在(zai)連(lian)接(jie)器端子、較小之沖壓零件。


2.雙側帶料式:


主(zhu)要適用(yong)于(yu)特征較為(wei)復雜、折彎高度較高、材料(liao)(liao)寬(kuan)度較寬(kuan)、容易在料(liao)(liao)帶(dai)傳(chuan)送(song)過程中(zhong)變形的(de)、較大型之沖壓(ya)件等,無(wu)法(fa)靠單(dan)側料(liao)(liao)帶(dai)傳(chuan)送(song)者(zhe),可(ke)選(xuan)擇雙側帶(dai)料(liao)(liao)式。


3.雙料帶式:


雙料(liao)(liao)帶(dai)式(shi)主要是(shi)雙側(ce)料(liao)(liao)帶(dai)式(shi)演變(bian)而來,目(mu)的也(ye)是(shi)為(wei)了省(sheng)料(liao)(liao)設計,當使(shi)用雙側(ce)料(liao)(liao)帶(dai)帶(dai)料(liao)(liao)時(shi),需有(you)二側(ce)料(liao)(liao)帶(dai)進行(xing)帶(dai)料(liao)(liao),如在加上一條并排料(liao)(liao)帶(dai),則(ze)可(ke)節省(sheng)一條料(liao)(liao)帶(dai)之材料(liao)(liao)。此設計亦可(ke)制(zhi)作不同(tong)的沖(chong)壓制(zhi)品(pin),唯(wei)此沖(chong)壓制(zhi)品(pin)需是(shi)同(tong)時(shi)有(you)相(xiang)同(tong)需求(qiu)數(shu)量的。排列相(xiang)同(tong)沖(chong)壓制(zhi)品(pin)時(shi)則(ze)不在此限。


4.雙獨立料帶式:


雙(shuang)獨(du)立料(liao)帶一般是為了(le)省料(liao)設計,將(jiang)二個沖(chong)(chong)(chong)(chong)壓(ya)制品(pin)對插排(pai)(pai)列(lie),以達到(dao)節省材料(liao)的目的。亦可(ke)將(jiang)二種不(bu)同的沖(chong)(chong)(chong)(chong)壓(ya)制品(pin)各(ge)排(pai)(pai)列(lie)一側同時進(jin)行沖(chong)(chong)(chong)(chong)壓(ya),如運用在沖(chong)(chong)(chong)(chong)壓(ya)不(bu)同的制品(pin)時,此(ci)沖(chong)(chong)(chong)(chong)壓(ya)制品(pin)需(xu)是同時有相同需(xu)求(qiu)數量的。排(pai)(pai)列(lie)相同沖(chong)(chong)(chong)(chong)壓(ya)制品(pin)時則不(bu)在此(ci)限。


5.中間帶料式:


主要適用(yong)于(yu)尺寸(cun)要求較(jiao)(jiao)低(di)、沖(chong)壓(ya)精度(du)(du)較(jiao)(jiao)低(di)之產品,使用(yong)此種設(she)計(ji)方式(shi)一(yi)(yi)般可提高材料利(li)用(yong)率,但相對的(de)沖(chong)壓(ya)精度(du)(du)、沖(chong)壓(ya)速度(du)(du)較(jiao)(jiao)差,一(yi)(yi)般較(jiao)(jiao)不建議使用(yong)此種模式(shi)設(she)計(ji)。


五金沖壓件

二.五金(jin)沖壓連續模(mo)料(liao)帶功能:


連(lian)續(xu)(xu)模(mo)(mo)(mo)是(shi)將(jiang)(jiang)(jiang)完(wan)成(cheng)產品(pin)(pin)所需的沖(chong)(chong)壓工(gong)(gong)序(站),排列在同一(yi)套(tao)(tao)模(mo)(mo)(mo)具(ju)內(nei)進行沖(chong)(chong)制(zhi)(zhi)。連(lian)續(xu)(xu)模(mo)(mo)(mo)所使用的材料(liao)(liao)為(wei)(wei)卷(juan)料(liao)(liao),以送料(liao)(liao)機將(jiang)(jiang)(jiang)材料(liao)(liao)等距(ju)離(li)(li)的送至模(mo)(mo)(mo)具(ju)內(nei)各單獨的工(gong)(gong)程(cheng)(cheng)站進行沖(chong)(chong)壓加工(gong)(gong),到最后工(gong)(gong)程(cheng)(cheng)站完(wan)成(cheng)制(zhi)(zhi)品(pin)(pin)。在連(lian)續(xu)(xu)模(mo)(mo)(mo)內(nei)會將(jiang)(jiang)(jiang)材料(liao)(liao)分次(ci)加工(gong)(gong):沖(chong)(chong)切(qie)、分離(li)(li)、折彎…等,而鏈接各工(gong)(gong)程(cheng)(cheng)站半(ban)(ban)成(cheng)品(pin)(pin)的余料(liao)(liao),稱之為(wei)(wei)料(liao)(liao)帶(dai)。一(yi)般(ban)把在模(mo)(mo)(mo)具(ju)內(nei)帶(dai)料(liao)(liao)區(qu)域與(yu)鏈接各工(gong)(gong)程(cheng)(cheng)站半(ban)(ban)成(cheng)品(pin)(pin)至完(wan)成(cheng)制(zhi)(zhi)品(pin)(pin)部分統稱為(wei)(wei)料(liao)(liao)帶(dai),有經(jing)驗(yan)的模(mo)(mo)(mo)具(ju)設計(ji)人(ren)員,觀察一(yi)條(tiao)料(liao)(liao)帶(dai)即可知道此套(tao)(tao)模(mo)(mo)(mo)具(ju)設計(ji)方式。



三.五金沖壓連(lian)續模料帶組成(cheng):


料(liao)帶是由一定位孔與(yu)一安全寬度的(de)材(cai)料(liao)所組成(cheng),定位孔主要功能(neng)為(wei)讓材(cai)料(liao)可以等距(ju)離的(de)送(song)到每(mei)個(ge)(ge)(ge)工(gong)(gong)(gong)(gong)程站(zhan)(zhan)進行(xing)沖(chong)(chong)壓加工(gong)(gong)(gong)(gong),確保沖(chong)(chong)壓加工(gong)(gong)(gong)(gong)精度,而邊緣寬度的(de)余料(liao)主要作為(wei)鏈接與(yu)傳送(song)各工(gong)(gong)(gong)(gong)程站(zhan)(zhan)之半成(cheng)品(pin),將各個(ge)(ge)(ge)半成(cheng)品(pin)連結(jie)并傳送(song)至下一個(ge)(ge)(ge)工(gong)(gong)(gong)(gong)程站(zhan)(zhan)進行(xing)沖(chong)(chong)壓加工(gong)(gong)(gong)(gong)。


1.定位孔∮徑:


定位(wei)孔(kong)的∮徑(jing)是(shi)依據送(song)料距離(li)(pitch)與料帶(dai)寬度而定,一般會設計∮1.5mm以上,大部分是(shi)以0.5mm為基數作為定位(wei)孔(kong)選擇方式(shi)(例:∮2.0mm、∮2.5mm、∮3.0mm…等),但是(shi)現今沖壓零件越(yue)來越(yue)小(xiao)(xiao),送(song)料pitch亦越(yue)作越(yue)小(xiao)(xiao),現有定位(wei)孔(kong)已經設定到(dao)∮0.7mm, 


2.料帶寬度設定:


料帶寬度主(zhu)要(yao)在(zai)于(yu)可以穩定連結(jie)與傳送各(ge)半(ban)成品(pin)至沖壓工程站。一般常見(jian)料帶寬度設定≧3.0mm,亦可依(yi)據實際需求設計之。


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